Bonevia
Bonevia
Bonevia Orthopedic Technology Co., Ltd. is a professional manufacturer specializing in orthopedic implants and surgical solutions, dedicated to advancing innovation in trauma, spine, and joint reconstruction products. Since its establishment in 2015, the company has grown steadily into a trusted supplier in the global orthopedic industry.
With a modern production facility covering approximately 320㎡, Bonevia maintains strict quality management standards and efficient manufacturing processes. The company records an annual export revenue of around USD 8–15 million, supported by 6 years of export experience and over 10 years of overall industry experience.
Quality assurance is a core focus at Bonevia. The company implements multiple inspection methods including incoming material inspection, in-process quality control, and final product testing, supported by a dedicated quality team of 35 professionals. This ensures all products meet international medical device standards.
Bonevia has a solid trade foundation with diversified global distribution networks, serving major markets across Europe, Southeast Asia, the Middle East, and South America. Its supply chain ecosystem includes more than 850 partners, enabling stable raw material sourcing and efficient production delivery.
The company serves a wide range of clients, including hospitals, orthopedic clinics, surgical centers, and medical distributors. Bonevia also demonstrates strong R&D capabilities, offering OEM and ODM customization services to meet specific clinical requirements.
In the past year, Bonevia successfully launched 120 new product designs, supported by a research and development team of 85 engineers, continuously driving innovation in orthopedic implant systems and surgical instruments.
Our facility incorporates state-of-the-art multi-axis CNC machines, wire-cutting setups, and micro-laser engraving to ensure precision tolerances down to micrometers. Every step of our manufacturing pipeline adheres strictly to ISO 13485 standards.
In modern sports medicine, Anterior Cruciate Ligament (ACL) reconstruction surgeries represent the gold standard for restoring knee stability. Fixation devices, specifically cortical suspension buttons, have emerged as the leading clinical choice. As an OEM manufacturer, Bonevia leverages premium Ti-6Al-4V Grade 5 Titanium alloy to produce biocompatible, high-tensile fixation buttons designed to withstand the rigorous dynamic forces within the human knee joint.
Increased global participation in professional and recreational sports has accelerated sports-related trauma rates. Cortical buttons provide maximum pull-out strength with minimal bone removal, making them the primary implant type demanded by global distributors.
Clinicians favor high-grade titanium plates coupled with ultra-high-molecular-weight polyethylene (UHMWPE) loop materials. This combination optimizes tensile fatigue limits and ensures zero tissue toxicity.
While fixed-loop options provide exceptional structure, adjustable-loop configurations permit tensioning post-graft insertion. Bonevia satisfies both markets via customized OEM micro-machining profiles.
Our engineering department works under strict surgical parameters. The structural integrity of a suspensory button depends on raw density, micro-machining edge smoothness, and loop material elasticity.
Our buttons undergo multi-axis precision slitting and milling. Typical profiles measure 12mm x 4mm x 1.5mm, featuring radiused outer corners to prevent local cortical bone stress concentration and potential soft-tissue irritation.
Type II titanium anodization is utilized to establish a stable oxide layer. This increases fatigue life and improves wear resistance against high-tension polyester or polyethylene pull-cords during graft placement.
Our custom reconstructed buttons undergo rigorous testing with a target minimum failure load exceeding 1000 N. This benchmark guarantees reliable mechanical stability during the critical initial phases of ligament-to-bone integration.
Internal chamfers around the suture eyelets prevent fraying under tensile force, facilitating smooth gliding of surgical suture systems during joint stabilization procedures.
In medical manufacturing, reliability and scale are key. By utilizing China's robust industrial ecosystem, Bonevia achieves cost-effective, high-quality production of custom orthopedic implants.
We work with vetted raw material partners to secure medical-grade titanium rods. This stable network shields clients from market price swings and material shortages.
Our team of 85 design engineers accelerates the turnaround from initial schematic drawing to finished functional sample down to just 15 days, allowing for fast product iterations.
Operating a modernized plant with 35 dedicated quality inspectors allows Bonevia to manage large volume orders while maintaining strict clinical tolerances.
Bonevia's custom suspensory buttons are designed for a variety of clinical procedures, ensuring solid fixation across different anatomical locations.
Our cortical button functions as the primary femoral anchor. It facilitates strong suspensory fixation of soft tissue or bone-tendon-bone (BTB) autografts inside the femoral tunnel.
Engineered to handle multidirectional loads, our buttons help secure posterior cruciate ligament (PCL) grafts, preventing posterior tibial subluxation.
Beyond the knee joint, these buttons are utilized in dynamic ankle stabilization, offering controlled physiologic micromotion for syndesmosis injuries.
Bonevia prioritizes compliance with international quality standards. We provide complete technical documentation to support global registration and distribution.
Our medical devices are CE and ISO certified. We maintain complete material trace reports and biocompatibility certificates for regulatory verification.
We provide comprehensive product packages, including stress analyses, mechanical testing reports, and cleaning/sterilization guides to support distribution networks.
We offer customized branding options and cleanroom packaging designs tailored to local regulatory requirements in European, South American, and Asian markets.
The timeframe for manufacturing custom orthopedic buttons varies. Standard modifications of existing designs take 15 to 30 days. Full custom configurations requiring custom stamping dies and tool paths are typically delivered in 45 to 60 days, which includes mechanical testing and verification.
We use Ti-6Al-4V ELI (Extra Low Interstitial) Grade 5 titanium, which meets ASTM F136 specifications. This material provides optimal biocompatibility and superior fatigue strength for long-term implantation.
Every production run undergoes structural assessment using automated load-testing machinery. We evaluate static pull-off force limits and dynamic cyclic fatigue limits up to 100,000 cycles to confirm our products meet standard requirements before shipment.
Yes. We utilize precision laser engraving systems to mark part numbers, batch codes, and custom distributor logos directly onto the implants, ensuring full traceability throughout the product lifecycle.
